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In the rapidly evolving automotive industry, efficiency, precision and automation are essential to maintaining a competitive edge. Tire molding machines solve long-standing challenges in mold changes, energy consumption and production consistency. In this blog post, SONIWELL, as high performance automatic tire building machines exporter, will share the features of MC Series high efficiency tire molding machine for sale.
MC Series High Efficiency Tire Molding Machine Features
High Efficiency
The MC Series High Efficiency Tire Molding Machine is designed to maximize productivity. It boasts a single cycle time of just 20 seconds, making it one of the fastest in its class. This efficiency is achieved through the use of large roll I-beam wheels and a matching method management system that allows for one-click switching of specifications. This means that the machine can quickly adapt to different tire sizes and types, reducing downtime and increasing overall output.
High Quality
Quality is a key focus of the MC Series. The machine features an integral welded main body seat, which provides a solid foundation for precise manufacturing. The spring backwrapped carcass drum ensures accurate positioning and handling of the tire components. The 2-stage servo conveyor type material supply improves the precision of length setting, while automatic length setting and cutting of each layer of material further enhance accuracy. The machine also includes a tire ply joint detection system that checks for flash seams, wrong corners, size heads, and leakage paste, ensuring that any defects are identified and addressed promptly. The tread is cut using an ultrasonic cutting knife, with the cutting head and tail being heated for a clean and precise finish.
High Degree of Automation, Low Labor Intensity
Automation is a major feature of the MC Series, reducing the need for manual labor and increasing efficiency. The machine includes a movable inner support steel wire placing seat, automatic drumming of steel wire beads, automatic tire drumming, and automatic tire unloading. The matching mode management system allows for one-key switching of specifications, making it easy to switch between different tire types. This high degree of automation means that the machine can be operated by a single person, significantly reducing labor costs.
High Safety Coefficient
Safety is a priority in the design of the MC Series. The machine includes an active safety rope and various photoelectric switch configurations to prevent accidents. Anti-scald and anti-pinch designs protect operators from injury, while upper and lower safety light curtains on the operation side provide additional protection. The machine also features a fault alarm prompt that alerts operators to any issues, allowing for quick resolution and minimizing downtime.
Wide Range of Application
The MC Series is highly versatile and can be used to manufacture a wide range of tire types. It is suitable for STB/ATV/STU tires, two-wheeled bicycle tires, motorcycle tires, agricultural tires, and industrial special tires. This makes it an ideal choice for manufacturers who produce multiple types of tires, as it can handle a variety of specifications and sizes.
Equipment Parameters
The MC Series has a molding range of 14"-18", with an equipment center height of 850mm. The rolling width can be adjusted from 0 to 350mm, and the roller travel speed is 32.2mm/s. The tread, cord, and liner feeding form is trolley-type, and the layer-by-layer material lamination method is up-posting. The internal glue height can be set between 80mm and 240mm, with thicknesses ranging from 0.4mm to 1.4mm. The cutting angle is 35°, and the cutting method is rotary cutter. The cord fabric used in vehicle tires has a height range of 150mm to 380mm, with thicknesses between 0.75mm and 1.2mm. The cutting angle for this material is 24° to 48°, and the cutting method is thermal cutter. The buffer layer width is 50mm to 240mm, and the tread rubber height is 160mm to 250mm, with thicknesses from 5mm to 15mm. The cutting angle for the tread is 20° to 30°, and the cutting method is ultrasonic cutter. The overall dimensions of the machine are 12000mm L x 6500mm W x 3800mm H.
Equipment Accuracy
The MC Series is designed for high precision. The tire drum main body guide rail levelness is ≤ 0.05mm/m, and the radial runout of the tire drum spindle is ≤ 0.1mm. The tread drum spindle axial runout is ≤ 0.1mm, and the radial runout is also ≤ 0.1mm. The coaxiality of the carcass drum and tread drum is ≤ 0.5mm, as is the coaxiality between the bead and tread drum, bead and carcass drum, and bead and bead placement groove. The repeat positioning accuracy of the bead is ≤ ±0.2mm. The accuracy of the inner rubber length setting is ±2mm, and the accuracy of the inner surface adhesive lamination is also ±2mm. The cord fabric length setting accuracy is ±2mm (two yarns), and the accuracy of the cord fabric fitting is 3 to 5mm. The misalignment of one-side joint of the cord fabric is ±3mm, and the tread length setting accuracy is ±2mm. The tread one-side joint misalignment is ≤3mm.
Conclusion
The MC Series High Efficiency Tire Molding Machine is a highly advanced and efficient machine that offers a wide range of features designed to improve productivity, quality, safety, and versatility. Its high degree of automation and precision make it an ideal choice for modern tire manufacturing operations, allowing manufacturers to produce high-quality tires quickly and efficiently while minimizing labor costs and maximizing safety.
http://www.soniwellgroup.com
SONIWELL
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